LUXQ Precession Vortex Flow Meter

LUXQ Precession Vortex Flow Meter
LUXQ Precession Vortex Flow Meter
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General

LUXQ series intelligent precession vortex flowmeter is a new type of gas flowmeter developed by our company with domestic leading level. The flowmeter integrates flow, temperature and pressure detection functions, and can automatically compensate for temperature, pressure and compression factors.

LUXQ series intelligent precession vortex flowmeter can be widely used in industries such as petroleum, chemical, electric power, metallurgy, urban gas supply to measure various gas flows, which is the first choice for oil and gas transmission and metering and trade measurement.

 

Features

  • No mechanical movable parts, not easy to corrode, stable and reliable, long life, no special maintenance for long-term operation;

  • Use 16-bit computer chip, high integration, small volume, good performance, strong machine function;

  • Intelligent type flowmeter integrates flow probe, microprocessor, pressure and temperature sensor. It uses built-in combination to make the structure more compact. It can directly measure the flow, pressure and temperature of the fluid, and automatically track the compensation and compression factor correction in real time.

  • Use double detection technology, it can effectively improve the detection signal strength and suppress the interference caused by pipe vibration;

  • Use domestic leading intelligent aseismic technology, effectively suppressing interference signals caused by vibration and pressure fluctuations;

  • Use Chinese character dot matrix display, the display has many digits, the reading is intuitive and convenient, and can directly display the volume flow under working condition;

  • Volume flow, total amount, and medium pressure, temperature and other parameters under standard condition;

  • Use EEPROM technology,  easy to set up the parameters, can be saved permanently, and can save historical data up to one year ;

  • The converter can output frequency pulse, 4~20mA analog signal, and has RS485 interface, which can directly communicate with the microcomputer. The transmission distance can reach 1.2km;

  • Multiple physical parameter alarm output, which can be selected by the user;

  • The meter head can rotate by 350 degrees, which is easy to install and use;

 

Working Principle

The flow sensor flow profile is similar to that of a venturi tube (Fig. 1). A set of spiral guide vanes are placed on the inlet side. When the fluid enters the flow sensor, the guide vanes forces the fluid to produce a sharp vortex flow. During the diffusion section, the vortex flow is subjected to reflux and begins to make a second rotation to form a gyro-type eddy current precession phenomenon. The precession frequency is proportional to the flow and is not affected by the physical properties and density of the fluid. The detection component measures the secondary rotation precession frequency of the fluid to obtain good linearity in a wide flow range. The signal is amplified, filtered, and shaped by a preamplifier into a pulse signal proportional to the flow rate, then,it is sent to the microprocessor for integration calculation together with the detection signals such as temperature and pressure, and finally displays the measurement results (instantaneous flow, accumulated flow and temperature, pressure data) on the LCD.

LUXQ Precession Vortex Flow Meter

Flowmeter Structure

LUXQ Precession Vortex Flow Meter

1.Vortex generator

It is made of aluminum alloy and has an angled spiral blade that is fixed at the front of the contraction section of the housing to force the fluid to produce a strong vortex  flow.

2.Housing

It has a flange and has a certain shape fluid passage. According to different working pressures, the housing material can be cast aluminum alloy or stainless steel.

3.Intelligent flowmeter totalizer

It consists of temperature, pressure detection analog channel, flow detection digital channel and micro-processing unit, liquid crystal drive circuit and other auxiliary circuits, and is equipped with external output signal interface. The flow totalizer consists of temperature and pressure detection analog channel,  flow sensing channel, and micro-processing unit and is equipped with external output signal interface to output various signals, and the microprocessor in the flowmeter performs temperature and pressure compensation according to the gas equation, and perform the compression factor correction automatically, and the gas equation is as follows:

LUXQ Precession Vortex Flow Meter

Where:

QN  Volume flow under standard condition(m3/h)

QV  Volume flow under  working condition(m3/h)

T   Absolute temperature(K) of the measured fluid

P   Meter pressure measured at flowmeter pressure hole (KPa)

PN  Atmospheric pressure under standard condition (101.325KPa)

TN  Absolute temperature (293.15K) under standard condition

Pa  Local atmospheric pressure (KPa)

Z   Compression factor of gas under working condition

ZN  Compression factor of gas under standard condition

Note: when using a bell jar or negative pressure for calibration, take ZNZ=1, for natural gas, (ZN/Z)1/2=FZ is the super-compression factor, and it is calculated according to the formula in the standard of SY/T6143-1996 of China National Petroleum Corporation.

4.Temperature sensor

The Pt100 platinum resistance is used as a temperature sensitive component, and its resistance value corresponds to temperature in a certain temperature range.

5.Pressure sensor

The piezoresistive diffusion silicon bridge is used as the sensitive component, and the bridge arm resistance will be expected to change under the action of external pressure. Therefore, under a certain excitation current, the potential difference between the two output terminals is proportional to the external pressure.

6.Piezoelectric sensor

It is installed near the throat of the expansion section of the housing and detects the vortex precession frequency signal.

7.Derotator

It is fixed at the outlet section of the housing and acts to eliminate vortex flow to reduce the impact on downstream meter performance.

 

Main Technical Parameters

Model

Nominal diameter
DN(mm)

Flow range
(m3/h)

Nominal pressure
(MPa)

Pressure loss(KPa)

Housing material

LUXQ-020A

20

1.2~15

1.6

LUXQ Precession Vortex Flow Meter 

Stainless steel
1Cr18Ni9Ti or Aluminum alloy

LUXQ-025A

25

2.5~30

LUXQ-032A

32

4.5~60

LUXQ-050A

50

8~80

2.5

LUXQ-0508

10~100

LUXQ-080A

80

20~200

4

LUXQ-080B

30~300

LUXQ-100A

100

50

55~550

6.3

LUXQ-100B

80~800

LUXQ-150A

100~1200

LUXQ-150B

150~2250

LUXQ-200A

200

360~3600

Note: 1.Accuracy: system accuracy after temperature and pressure correction;  
2.A、B is used to distinguish different flow ranges of the same nominal diameter.

 

Performance index 

Nominal diameter(mm)

DN20-200m m

Meter material

Aluminum alloy or stainless steel 1Cr18Ni9Ti

Nominal pressure(Mpa)

PN1.6Mpa;  PN2.5Mpa;  PN4.0Mpa;  PN6.3Mpa

Ambient condition

Ambient temperature: -30°C~+65C
Relative humidity: 5%~95%
Medium temperature: -20 ℃ ~ +80℃
Atmospheric pressure: 86KPa~106KPa

Accuracy grade

±1.0, ±1.5% of the indicated value

Range ratio

1:10;1:15

Resistance loss factor

Cd<2.6

Pulse output model

Working condition pulse signal, the working condition pulse signal detected by the flow sensor is directly isolated, amplified and outputted by the diaphragm, high level ≥ 20V, low level ≤ 1V, the pulse is mainly used for calibration of the meter;
The calibration pulse signal is matched with the IC card valve controller,high level amplitude ≥2.8V, low power amplitude  ≤0.2V, and the unit pulse represents a volume that can be set from 0.001 m to 100 m. . When selecting this value, you must pay attention: the frequency of the calibration pulse signal shall be ≤900Hz.
The calibration pulse is isolated and amplified by photoelectric isolation, high level ≥20V,  low level≤1V.

RS485 communication output

Use RS-485 interface, it can directly connect to the upper computer or secondary meter. It transmits remotely and shows the temperature, pressure and standard volume flow and standard volume of the medium after temperature and pressure compensation;

Standard current signal output

4~20mA standard current signal (photoelectric isolation)
It is proportional to the standard volume flow, 4mA corresponds to 0 m3/h, 20mA corresponds to the maximum standard volume flow (this value can be set in the first grade menu), connection mode: two-wire or three-wire connection, the flow meter can be automatically identified according to the inserted current module and output correctly.

Control signal output (optional)

A Lower limit alarm signal (LP): photoelectric isolation, high and low level alarm, alarm level can be set, working voltage +12V~+24V, maximum load current 50mA;
B. Upper limit alarm signal (UP): photoelectric isolation, high and low level alarm, alarm level can be set, working voltage +12V~+24V, maximum load current 50mA;
C. Closed valve alarm output (BC end, for IC card controller): logic gate circuit output, normal output is low level, amplitude ≤ 0.2V; alarm output high level, amplitude ≥ 2.8 V ,load resistance ≥100kΏ;
D. Battery undervoltage alarm output (BL end, for IC card controller): logic gate circuit output, normal output is low level, amplitude ≤ 0.2V; alarm output high level, amplitude ≥ 2.8v, load resistance ≥ 100kΏ;

Power supply

A. External power supply: +24VDC±15%, ripple <5%, suitable for 4-20mA output, sell flush output, alarm output, RS-485, etc.
B. Internal power supply: 1 set of 3.6V lithium battery (ER26500), when the voltage is lower than 3.0V, the undervoltage indication is given.

Power consumption

A. External power supply: <2W;
B. Internal power supply: the average power consumption is 1mW, which can be used continuously for more than two years.

Explosion-proof grade

ExdⅡBT6

Protection grade

IP65

Signal wire interface

Internal threadM20×1.5

 


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Service Content
Noncon Instrument provides comprehensive pre-sales and after-sales services, including product selection guidance, on-site technical support, installation guidance, and product quality assurance based on customer needs. The company promises a maximum product quality assurance period of 24 months and lifetime free product calibration services to ensure maximum customer benefits.
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