LLGQ Gas Roots (Roots) Flowmeter

LLGQ Gas Roots (Roots) Flowmeter
LLGQ Gas Roots (Roots) Flowmeter
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General

The gas roots flowmeter has been used as a volumetric meter for more than 100 years.  With the features such as high precision, wide range, small volume, light weight, convenient installation and maintenance, reliable and durable service life, it is widely used in natural gas, coal gas, air and other gas flowmeters.It is an ideal flowmeter device for urban gas, oilfield chemical, scientific research and other departments at home and abroad.


Features

  • It integrates high-precision temperature, pressure, flow sensor and intelligent volume corrector to detect the temperature, pressure and flow of the measured gas and perform automatic flow track and compensation and compression factor correction.

  • Use advanced microcomputer technology and high-performance integrated chip, it has powerful functions and superior performance.

  • The circuit uses the surface mount technology, with compact structure, strong anti-interference ability and high reliability.

  • Use advanced micro-power high-tech, the whole machine has low power consumption, that is, it can run with built-in battery for long time, and can be operated by external power supply.

  • According to the flow frequency signal, the meter factor can be automatically corrected linearly in five segments, to improve the accuracy of the meter.

  • With fault self-diagnosis and alarm function, high reliability, LCD display, clear and intuitive, easy to read.

  • The flowmeter has a pulse signal output, and can also output 4~20mA standard analog signal according to user needs.

  • The meter has its own real-time database, and it forms a meter reading network through R5-485 communication interface to facilitate centralized data collection and real-time management.

  • Use advanced micro-power technology, low power consumption. It can run for more than five years using built-in battery. It displays the flow value locally with various signal output functions to meet the needs of different fields and systems. It uses EEPROM data storage to save user parameters, manufacturer parameters and a certain history.

  • Use high-contrast three-line LCD display for displaying date, standard cumulative flow, standard instantaneous flow, medium temperature, pressure, and battery voltage.

  • With real-time data storage function, it can avoid data loss when battery is replaced or suddenly power down. In the power-off state, internal parameters can be permanently saved.


Structure and Working Principle

(1). The flowmeter consists of 5 parts (see Figure 1)

LLGQ Gas Roots (Roots) Flowmeter 

Figure 1  Schematic diagram of the flowmeter structure

1. Intelligent flow totalizer     2.Flow sensors     3.Pressure sensor     

4. Temperature sensor        5.Gas roots flowmeter (mechanical)


(2)Intelligent gas roots flowmeter working principle (see Figure 2)

The intelligent gas roots flowmeter consists of a housing, a conjugate rotor and an intelligent flow totalizer. Under the action of the pressure difference between the inlet and outlet of the circulating gas (P inlet>P>outlet),the pair of conjugate maintain the correct relative position of the rotor through the precision-machined adjusting gear.The optimum working gap between the rotor, the rotor and the housing, and the rotor and the wall plate achieves a continuous non-contact seal. For each revolution of the rotor,it outputs four times the effective volume of the metering chamber, and the number of revolutions of the rotor is transmitted to the intelligent flow totalizer through the magnetic sealing coupling device and the speed reducing mechanism, to display the cumulative volume of the output gas.

(The figure shows only a quarter cycle).

 

LLGQ Gas Roots (Roots) Flowmeter 

3.Intelligent flow totalizer working principle

The intelligent flow totalizer consists of temperature and pressure detection analog channel, flow sensor channel and microprocessor unit, and is equipped with an external signal interface to output various signals. The microprocessor in the intelligent flow totalizer performs  temperature and pressure compensation and compression factor correction according to the gas equation. The gas equation is as follows:

Where:

Qn: volume flow rate under standard condition (m3/h);

Qg: volume flow rate under working condition (m3/h);

Pg: meter pressure at the flowmeter pressure detection point (KPa)

Pa: local atmospheric pressure (KPa);

Tg: absolute temperature(273.15 + t) (K) of the medium;

t: measured medium temperature (°C);

Zn: compression factor under standard condition;

Zg: compression factor under working condition;

Tn: absolute temperature (273.15+20) (K) under standard state;

Pn: standard atmospheric pressure (101.325KPa);

P: P = Pa + Pg.

Note: for natural gas Zn/Zg=Fz2 and Fz is called the ultra-compressed factor, this product is calculated according to the formula in SY/T6143-1996 standard of China national petroleum corporation.


 Main Technical Parameters and Functions

1.LLGQ series gas roots flowmeter has typical error curve and pressure loss curve of volumetric gas flowmeter. See Figure 2 for details. The main technical parameters of various specifications are listed in Table 1.

 

LLGQ Gas Roots (Roots) Flowmeter 

1. Flowmeter specifications                                          Table 1

Model specification

Nominal diameter

Flow limit

Starting flow

Pressure loss at Qmax

Nominal pressure

Accuracy

Range

Material

DN(mm

(m3/h)

m3/h

 

MPa

%

LLGQ-20A

25

20

0.05

100

 

 

 

1.0

1.6

 

 

 

1.0

1.5

20:1

Aluminum alloy

LLGQ-40A

40

30

0.07

100

30:1

LLGQ-40B

40

40

0.07

140

40:1

LLGQ-50A

50

60

0.1

100

65:1

LLGQ-50B

50

80

0.1

140

70:1

LLGQ-80A

80

100

0.1

110

70:1

LLGQ-80B

80

150

0.12

150

120:1

LLGQ-80C

80

200

0.15

180

70:1

LLGQ-100A

100

250

0.11

180

80:1

LLGQ-100B

100

300

0.11

130

110:1

LLGQ-100C

100

450

0.1

200

110:1

LLGQ-150A

150

650

0.65

350

80:1

Aluminum

LLGQ-150B

150

1000

0.76

450

90:1

Aluminum

LLGQ-200A

200

1600

1.15

500

53:1

Aluminum


2.Modeling description                                                 Table 2

Nominal diameter(mm)

DN25-200mm

Meter material

Aluminum alloy

Nominal pressure(Mpa)

PN1.0、PN1.6

Ambient condition

Standard condition: P = 101.325 kPa    T = 293.15K

a. Ambient temperature: -25℃~+50℃

b. Medium temperature: -20℃~+60℃

c Relative humidity: 5%~95%

d. Atmospheric pressure: 86KPa~106Kpa

Accuracy grade

±1.0, ±1.5 of the indicated value

Resistance loss factor

Cd<2.6

Pulse output model

a. Working condition pulse signal, the working condition pulse signal detected by the flow sensor is directly isolated, amplified and outputted by the diaphragm, high level ≥ 20V, low level ≤ 1V, the pulse is mainly used for calibration of the meter.

b. Frequency signal proportional to the standard volume flow, isolated, amplified and  outputted by the diaphragm, high level ≥ 20V low level ≤ 1V.

c. Calibration pulse signal, output amplitude 0~3V, output pulse width 500ms. This pulse is mainly used for IC card control devices or other equipment for city gas metering. This signal outputs 1 pulse for 1 m3.

RS485 communication output

Use RS-485 interface, it can directly connect to the upper computer or secondary meter. It transmits remotely and shows the temperature, pressure and standard volume flow and standard volume of the medium after temperature and pressure compensation;

Standard current signal output

4~20mA standard current signal (photoelectric isolation)

It is proportional to the standard volume flow, 4mA corresponds to 0 m3/h, 20mA corresponds to the maximum standard volume flow (this value can be set in the first grade menu), connection mode: two-wire or three-wire connection, the flow meter can be automatically identified according to the inserted current module and output correctly.

Control signal output (optional)

A Lower limit alarm signal (LP): photoelectric isolation, high and low level alarm, alarm level can be set, working voltage +12V~+24V, maximum load current 50mA;

B. Upper limit alarm signal (UP): photoelectric isolation, high and low level alarm, alarm level can be set, working voltage +12V~+24V, maximum load current 50mA;

C. Closed valve alarm output (BC end, for IC card controller): logic gate circuit output, normal output is low level, amplitude ≤ 0.2V; alarm output high level, amplitude ≥ 2.8 V ,load resistance ≥100kΏ;

D. Battery undervoltage alarm output (BL end, for IC card controller): logic gate circuit output, normal output is low level, amplitude ≤ 0.2V; alarm output high level, amplitude ≥ 2.8v, load resistance ≥ 100kΏ;

Power supply

a. Internal power supply: 1 section 3VDC lithium battery, the battery voltage can work normally when it is 2.0V~3.0V. When the voltage is lower than 2.5V, the battery should be replaced.

b. External power supply: ±24VDC±15%, ripple ≤±5%, applicable to 4~20mA output, pulse output,RS-485, etc.;

Power consumption

External power supply: <1W

Internal power supply: average power consumption ≤ 1mW, it can work continuously for more than three years.

Signal wire interface

Internal threadM20×1.5

Explosion-proof grade

ExdⅡBT6

Protection grade

IP65

Service Guarantee
Service Guarantee
Service Content
Noncon Instrument provides comprehensive pre-sales and after-sales services, including product selection guidance, on-site technical support, installation guidance, and product quality assurance based on customer needs. The company promises a maximum product quality assurance period of 24 months and lifetime free product calibration services to ensure maximum customer benefits.
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